Finding a Trichloroethylene Replacement Solvent for Vapor Degreasing

Trichloroethylene (a.k.a. TCE) is a chemical compound that was commonly used for industrial degreasing operations starting in the 1920s. Use of the compound plummeted when the U.S. government included it in the EPA’s list of hazardous air pollutants (HAPs). Due to the listing, many outfits switched to n propyl bromide (NPB) cleaners that are not chlorinated. However, NPB has its own drawbacks, and is now up for inclusion on the EPA’s revised list of HAPs.

Finding a Proper Replacement
Large-scale users of TCE cleaners that need a trichloroethylene replacement solvent for vapor degreasing often search for NPB cleaners, as the cleaners were heralded as the next generation of industrial degreasing agents after TCE was considered hazardous to humans and the environment. However, because a federal phase out of NPB appears to be in the works, it’s important to leapfrog NPB solvents and choose from among new cleaners that exhibit better safety profiles and usage parameters than their toxically formulated predecessors.

FluoSolv CA as a Replacement
At Ecolink, we recommend FluoSolv CA as an ideal trichloroethylene replacement solvent for vapor degreasing. Although the agent has better usage parameters and a much improved safety profile when compared to TCE and NPB cleaners, it delivers the same degreasing power as these toxic agents, quickly removing the build up of tough organic substances on a variety of different parts and equipment. The solution also excels in vapor degreasing procedures that are performed to remove mineral oils, hydrocarbon and silicone greases, waxes, and hydraulic fluids.

FluoSolv is an excellent trichloroethylene replacement solvent partly because it’s azeotropic mixture retains its liquid concentration throughout the temperature range that is used for vapor degreasing. It is also a great replacement solvent for several additional reasons, including:

  • No flash point
  • Allowable exposure limit of 200 ppm
  • <90 ppm solubility of water
  • No ozone depleting chemicals
  • Not hazardous to humans

In addition, FluoSolv CA excels at degreasing a variety of materials, particularly: metals, ceramics, glass, and elastomers. This is a major reason why we’ve had such success in offering FluoSolv as a trichloroethylene replacement solvent. Due to its excellent safety profile and broad range of approved uses, customers are strongly motivated to make the replacement.

Creating a Custom Replacement
As well as FluoSolv CA works as a replacement for trichloroethylene solvents and NPB solvents for most customers, we realize that vapor degreasing procedures can be unique to the degree that a custom replacement is needed. Consequently, we’re prepared to create a custom replacement solvent if Fluosolv CA or a similar replacement solvent doesn’t meet your needs. Once the custom solution is created, we can supply it to you continuously moving forward.

Starting the Replacement Process
If you need a trichloroethylene replacement solvent, the best thing you can do is contact Ecolink to schedule a free evaluation of your degreasing needs. Though we can typically provide a drop-in replacement solution rather quickly, we must inevitably spend some time reviewing your vapor degreasing processes to ensure that we provide you with the best replacement options.

To get started on the replacement process for TCE cleaners, call us today at (800) 563-1305, or refer to the contact page on our website. We look forward to supplying a safer vapor degreaser!

Industrial Vapor Degreasers

Industrial vapor degreasers are quickly becoming the leading method for industrial cleaning for equipment companies, because this system has consistently proven to effectively clean and degrease manufactured items and raw materials in order to achieve an optimum surface finish. Inside a sealed tank, a liquid solvent will become heated by a heating device that turns the liquid into vapor. The vapor will then rise in an airtight chamber engulfed in low density air, and then cling itself to the industrial part needing cleansing and degreasing. During this period, the vapor degreaser will work to eradicate any contaminants and harmful particles on the industrial component. Because the industrial product will be cooler than the temperature of the vapor degreaser, condensation will form, and those liquid beads of solvent will eventually drip off the manufactured item, along with the contaminants that have become encapsulated within the liquid beads. Other variations of this cleaning and degreasing system include immersing the raw material in liquid, or by spraying the raw material down with a cleaning and degreasing solvent.

Trusting the professionals at Ecolink with your industrial vapor degreasing needs ensures you are placing your raw materials in capable hands with an expert company that provides custom designs of vapor degreasing systems in order to fit the needs of your industrial business. Ecolink works toward implementing the ultimate efficient vapor degreasing system that offers maximum cleaning and degreasing precision. Ecolink offers industrial vapor degreasing products that require little to no maintenance, are tamper resistant, safe for manual use, and provide the user an eco friendly, green alternative option to recycle the solvent used during the cleaning and degreasing process. Ecolink offers industrial vapor degreasing systems that can reclaim and reuse the vapor degreasing solution by capturing it during the cleaning phase, when the condensed beads fall off the industrial part. The ability to recycle industrial vapor degreasing solvent enables a business to significantly reduce waste that is present in several other industrial cleaning methods, and also reduces the expense a business usually endures by limiting the number of times the cleaning and degreasing solution needs purchasing. Furthermore, eco friendly, green alternative industrial vapor degreasers guarantee that your business satisfies every environmental safety industry standard set forth by federal regulatory committees.

For more information, speak to an Ecolink professional regarding the variety of industrial vapor degreasers offered in order to acquire the best cleaning and degreasing method for your business. Do not allow contaminants and particle inhibitors to ruin your raw materials, which could cost your business money and damage its reputation. Because your manufactured products deserve the best surface finish possible, give your business one of the best cleaning and degreasing solutions available on the market today – industrial vapor degreasers.

Finding a Custom Vapor Degreaser Manufacturer

Ecolink has provided information regarding vapor degreasing – its application, the process, and how this type of cleaning and degreasing system works – on its blog posts. In case you have missed it, you can always go back through the previous blog posts to learn more about vapor degreasing, or you can contact Ecolink, and a representative will be happy to assist with informing you about this cleaning and degreasing application process. If you knowledge is up to date concerning how the vapor degreasing system works, then you are most likely prepared to determine what type of custom vapor degreasing application would work best for the cleaning and degreasing of your manufactured items and products. One of the most important aspects involved in finding a solution for custom vapor degreasers has to do with locating a manufacturer that offers customized solutions. Today, due to numerous kinds of intricate raw materials, manufactured products, and industrial parts, the concept of a offering only a ‘one size fits all’ cleaning and degreasing system indicates that a cleaning and degreasing provider is not current and up to date with the needs of industrial organizations and manufacturing businesses. Only an administer of custom cleaning and degreasing solutions – including custom vapor degreasers – really understands the demand industrial companies have that depend on cleaning and degreasing businesses to rid raw materials and components of contaminants and particle inhibitors in order to achieve the appropriate surface finish. Precise and efficient cleaning and degreasing can only be accomplished with the assistance of a custom vapor degreaser manufacturer.

Ecolink provides an assortment of custom vapor degreaser applications and solutions that have been specifically designed to handle practically and cleaning and degreasing need that arises from a customer. We know that the concept of a ‘one size fits all’ is totally outdated, and should no longer be accepted by customers as reliable information touted by any purveyor of cleaning and degreasing systems. Today, customers needing cleaning and degreasing solutions and products should only trust businesses that offer multiple variations of cleaning and degreasing solutions, depending on what kind of surface finish you desire. Ecolink has a website that offers several different options of cleaning and degreasing solutions, including vapor degreasers, and also provides detailed information regarding each product offered. The Ecolink website also offers online purchasing, with fast and reliable shipping that gets the product to your business in a speedy manner. If you are unsure of whether the products on the website are exactly what you need, calling Ecolink permits you to talk to a professional who can help customize a cleaning and degreasing solution specifically tailored to handle your needs, including customers that need vapor degreasers. The experts at Ecolink can design a specialized cleaning and degreasing solution that promises to effectively clean the raw materials you carry in your extensive inventory.

Vapor Degreaser Solvents for Finishing

Almost every industrial product requires some form of surface finishing so that it may be properly cleaned and degreased in order to achieve a certain property needed for its intended purpose. Most manufactured items need surface alteration so that the appearance can be improved, adhesion can be included, soldering can be added, corrosion can be prevented, tarnishing effects from several antagonists such as chemicals can be resisted, and the appearance of wear can be reduced. As you can see, surface finishing is as mandatory a process that is involved with completing manufactured items as is any other. Therefore, finding the right kind of solvent for putting your manufactured item through the surface finishing process is extremely important; otherwise, the aforementioned outcomes cannot be accomplished. A highly successful surface finishing solution that has proved to be very advantageous involves the use of vapor degreaser solvents, which involves using solvents in vapor form to clean and degreased the manufactured item in preparation for upcoming surface finishing operations.

The way a vapor degreasing solvent works is as follows: The solvent will take vapor form because it will be boiled by a heating coil, and the vapor will rise in a chamber where the air will have a much lower density than the vaporized solvent. The vapor solvent will then adhere itself onto the manufactured item being cleansed by way of condensation, because the manufactured item will be at a much cooler temperature than the vapor. Once the vapor degreaser adheres itself to the manufactured item, it will commence the dissolving of any contaminants found on the industrial product. The dissolving contaminant will remain in the vapor beads of the degreaser solvent, and then eventually drip off the industrial product. Thus, all of the impurities on the industrial product will be removed, as vapor degreasing has proven to be a very effective cleaning and degreasing solvent.

A large advantage to using vapor degreasing solvents as your method of maximizing surface finishing of a manufactured item is its status as an economical cleaning and degreasing device. Recent vapor degreasing systems enable the recycling of the solvent after it has dripped off the industrial product. They can capture and reclaim the condensed beads once they have fallen off the manufactured item, allowing a company to reduce what it spends in purchasing additional solvent, and requiring a company to make fewer purchases over time.

Adaptations of vapor degreasing systems include the incorporation of a certain number of tanks for holding the solvents and rinsing the manufactured item, as well as implementing a solvent spray that will coat the industrial product right before it enters the vapor degreasing chamber. A solvent spray will actually speed the vapor degreasing process and allow for more complex parts to be cleaned and degreased. More information regarding vapor degreasing systems can be acquired by contacting the professionals at Ecolink, who can help you decide if vapor degreasing solvents for surface finishing is the right choice for your business.

Solvents & Vapor Degreasers

Vapor degreasers are a kind of surface finishing solvent, whose chemical components can alter the surface of a manufactured product or material, which allows for the manipulation of certain properties of a product, if that is what is desired. In some instances, industrial components must be cleaned in this manner so that the components are ready for its intended operation. The vapor degreaser functions in vapor form, as is obvious, since it is called “vapor degreaser.” The theory behind the process of vapor degreasing is that the chemical compounds that form the makeup in the vapor degreaser will dissolve all types of potentially invasive particles and contaminants located on the industrial products. The vapor degreaser effectively removes these operational inhibitors by literally dripping the particles and contaminants off the industrial parts.

Vapor degreasing steps are performed as follows: The user will set up a solvent basin, combined with a heating coil, used to boil the solvent. The solvent will eventually evaporate, and the vapor will waft into the chamber set in place to capture the vapor so it can work itself onto the industrial component. Essentially, the vapor degreasing solvent will be trapped in a closed off space where the industrial component is located. The condensed vapor degreasing solvent will encapsulate the industrial part, then commence dissolving any dirt, grime, rust, oil, grease, and all other particles and contaminants on the industrial part. The impurities located on the industrial part will eventually come off, and become contained within the liquid beads formed from the vapor degreaser. Finally, the beads formed from the liquid degreasing solvent will run down the industrial part, and simply fall off, like spilt water dripping off a table.

Most recently, several industrial cleaning companies that offer vapor degreasing services have developed supplemental cleaning systems and methods to the vapor degreasing process that make the service more economically feasible. The process involves capturing and reclaiming the degreasing solvent when it drips off the industrial part being cleaned, so that it can be used again. Other adaptations put forth to enhance the method of vapor degreasing have been issued, including the use of several tanks to improve and speed the rinsing of solvents. One such adaptation includes the use of a degreasing solvent spray that coats the industrial component before it enters into the chamber, so that tougher particles and contaminants that are attached to the industrial component are loosened in hopes of hastening the entire degreasing process, and to help efficiently clean complex industrial products better than usual.

One of the most important qualities of vapor degreasing solvents is that this cleaning method can be used on electronic devices in order to remove non-water soluble particles. Water as a standalone cleaning option on electronic devices could disrupt and / or break electronic devices, and therefore, should never be used. Most electronic devices are fragile, expensive, and difficult to replace. Therefore, the only safe method of cleaning electronic devices is with a vapor degreasing solvent.