Solvent Based Parts Washers: What Are the Advantages?

There are many makes and models of parts washers, with each having its own appearance and special features and capabilities. But before you start looking at the finer points of a parts washer, it’s important to decide which type of machine you need based on how it uses the cleaning agent: a solvent based parts washer or an aqueous based parts washer.

Solvent Based vs. Aqueous Based

Solvent based parts washers use a cleaner that has a solvent base. The solvent in the cleaner dissolves two or more ingredients to create a homogenous cleaner that is typically used without heat. Aqueous based parts washers, on the other hand, use water to dissolve detergent, and apply heat to aid with solvent dispersal and cleaning action. This is why parts washers that use aqueous based cleaners are often called “hot tank” washers, while those using solvent based cleaners are often known as “cold tank” washers.

Now that we’ve looked at the basic differences between aqueous and solvent based parts washers, let’s look at three key advantages of using solvent based parts washers.

  1. Can be More Energy Efficient

Because cold tank washers don’t use heat to facilitate solvent distribution or cleaning action, they often use less energy than hot tank washers, which heat up and maintain a stable temperature during washing. Whether you’re concerned about energy efficiency for cost reasons, impact on the environment, or both, a solvent based washer may be your best option.

  1. Can be More Solvent Efficient

Some solvent based parts washers are designed for solvent recycling (e.g., recycling vapor degreaser). The solvent condensates in a special unit, free of the soils it just removed. Then, the recycled solvent returns to the basin where it was first applied. This allows you to use a single application of the solvent for two or more more parts washing sessions.

  1. Can Perform Cleaning Faster

For users who need to clean a low volume of parts on a periodic basis, the speed of a parts washer may be of little concern. However, industrial organizations that have a high volume of parts to clean to perform at any given time are naturally concerned about speed. Solvent based parts washers that don’t use heat often have a cycle that’s faster than the cycle of an aqueous based parts washing system.

Need Parts Washer Solvent?

If so, Ecolink has several environmentally preferred solutions that are suitable as drop-in replacements for your current solvent. In addition to providing a dynamic line of stock solvents, we produce custom formulations that are tailored to the needs of unique users. Before you order one of our solvents, request a free sample so you can see how it works, with no obligation to buy.

If you’re ready to place an order, or you need assistance selecting a solvent, please call us today at 800-563-1305, or send us an email through our contact form. We look forward to providing a powerful, eco friendly solvent for your solvent based parts washing system!

Acetone Chemicals: First Aid Measures for Overexposure

Acetone is a naturally occurring and synthesized organic compound whose scientific formula was discovered in 1832 by chemists Jean-Baptiste Dumas and Justus von Liebig. Since then, acetone chemicals have been used for various purposes around the globe, with fingernail polish removal being the most popular application.

Acetone chemicals work like a dream for stripping away tough layers of dry fingernail polish. When formulated as industrial strength solvents, the chemicals can Also remove many other substances, including: a variety of glues, oil and grease, accretions on glass and porcelain, and various types of accumulations on laboratory glassware.

Acute Overexposure

Along with acetone’s remarkable ability to remove coatings comes the possibility of overexposure to the chemical compound. Acetone is not considered toxic, mutagenic, or carcinogenic, but it can still cause negative health effects if workers receive too much exposure.

Below are four first aid measures you can take to combat acute overexposure to acetone chemicals. Please note that these measures are for exposure to acetone and may need to be expanded when acetone is blended with other chemicals that carry their own risks.

  1. Inhalation

Acute overexposure to acetone from inhalation seems to cause the most effects, particularly: nose and throat irritation, headache, dizziness, nausea, drowsiness, confusion, and fainting. Workers who experience these symptoms should be moved to a fresh air environment. If symptoms don’t resolve quickly, professional medical attention should be sought.

  1. Eye Contact

Overexposure to acetone chemicals can make your eyes red, sore, and teary. Effects can usually be banished quickly by flushing the eyes with a gentle stream of warm water for about 20 minutes, without first removing contact lenses. If symptoms persist, seek professional medical attention.

  1. Skin Contact

Acute overexposure seldom causes skin problems, except mild irritation. If acetone is spilled on a worker, affected clothing should be discarded and washed thoroughly. Then, affected skin should be washed with a gentle stream of warm water for roughly five minutes. If the irritation causes pain or persists after skin is washed, get professional medical attention.

  1. Ingestion

Acetone is seldom ingested, but when it happens to be swallowed in large amounts, effects mirror those for overexposure by inhalation. Washing out the mouth with warm water can reduce discomfort. Seek medical attention if the worker has a severely upset stomach or feels generally unwell.

About Ecolink

Ecolink has years of experience in supplying environmentally safe and environmentally preferred industrial cleaning solvents. Our customers are companies and organizations that have industrial, solvent-based applications that require the use of eco friendly solvents.

In addition to offering a wide selection of stock products, we also provide custom blends that are tailored to your unique requirements. To ensure a solvent works as expected for your needs, we offer free samples, so you can try before you buy.

For more information about acetone chemicals, please call us today at 800-563-1305, or send us an email at info@ecolink.com. We look forward to helping you choose the best solutions for your solvent applications!

Isopropyl Alcohol: What is An IPA Cleaner?

Isopropyl alcohol (IPA) is a compound with the chemical formula C3H8O or C3H7OH or CH3CHOHCH3. Chemical elements that form the compound make it colorless — a desirable quality for cleaning minutely porous materials that could absorb color from cleaners — and highly evaporable, which makes it an optimal solution for cleaning soils from electronics.

Consequently, care must taken when using an IPA in an environment that has ignition sources. Fire hazard must also be considered when storing the popular cleaner. And workers who use IPA regularly can benefit from wearing respirators — and potentially other protective gear, depending on whether IPA is combined with other elements to create an IPA cleaner.

Classes of IPA

There are several classes of IPA based on intended use: industrial, cosmetic, pharmaceutical (USP), reagent, and electronic. At Ecolink, we specialize in IPA for general industrial use and cleaning electronics. Industrial grade IPA is primarily used as a solvent and cleaner. Electronic IPA is used in the same capacity, cleaning printed circuit boards (PCB) and flat panel displays (FPD), along with a many other electrical parts and apparatuses.

IPA Vs. IPA Cleaner

IPA from IPA cleaner is splitting hairs. IPA itself is a formidable cleaner; albeit, one with various purity levels that impact how and where it is used. The term ”IPA cleaner” commonly refers to cleaners containing the compound along with other active ingredients.

An IPA cleaner — as distinguished from pure IPA — commonly refers to cleaners using IPA to create industrial cleaner, such as IPA-based acetone, 2-bromopropane, and propene. However, because IPA with high a purity level is an excellent cleaner, organizations often use IPA alone, both as a general cleaner and a solvent for cleaning electronic components.

IPA Purity Levels

The efficacy and range of application for IPA depends on its purity. For example, pharmacy-grade rubbing alcohol, hand sanitizers, and disinfecting wipes commonly use a 60%–70% IPA solution in water. But industrial grade IPA frequently contains over 99% pure IPA.

The high purity enhances the compound’s natural qualities. Beneficial for cleaning electronics, evaporation rate increases. Another benefit is that high-purity IPA cleaner is affordable and more efficacious compared to other solutions (e.g., ethanol, n-butanol, and methanol). for some of the same applications.

IPA’s primary downsides are high flammability and high evaporation rate. As mentioned previously, the high evaporation is excellent for cleaning electronics; however, depending on the amount used, a special air filtration system and personal protective equipment (PPE) may be needed in the application environment.

Need an IPA Cleaner?

If you’re in the market for an IPA cleaner, check out our lineup of IPA solutions before you buy. We offer high-purity IPA, with the option to acquire it in bulk supply, standard shipments, or as needed. We also offer free samples of all cleaners, so you can try before your buy.

To explore IPA cleaner opportunities at Ecolink, call us today at (800) 563-1305, or send us an email through our contact form. We look forward to supplying high-purity IPA for your general and electronics-based cleaning needs!

IPA Electronic Cleaning: An Overview

Isopropyl alcohol (IPA) is a popular cleaning solution in the industrial, commercial, and residential sectors. In each case, the compound is commonly used to clean electronics, ranging from computer components, to display screens, to parts in sound equipment.

There’s a difference between IPA you get from a local pharmacy and IPA you acquire from an industrial-grade supplier of cleaners for electronics. The small bottles you find on pharmacy shelves have roughly 80 percent purity; IPA dispersed in sanitary wipes often has slightly less. Industrial grade IPA, on the other hand, commonly has a purity of over 99%.

IPA Electronic Cleaning

No all electronic cleaning operations require a solution of nearly 100% IPA. To achieve the right IPA density, users can conveniently dilute the isopropyl alcohol with water, achieving a mixture perfect for the application. IPA electronic cleaning applies to the following electronic apparatuses components, among others:

? Contact pins (e.g., ROM cartridges)
? Magnetic tape
? Disk heads (e.g., legacy floppy disk drives)
? Optical disc drive lasers (e.g., CD and DVD)
? IC packages (e.g., CPUs)

IPA excels at removing oil, grease, and other handling soils from electronics. It also serves well as a remover of ionic salts from PCBs and excels at dissolving organic acids from rosin-based solder flux. However, IPA electronic cleaning can also have some potential drawbacks.

IPA’s polar nature makes it an undesirable option for cleaning non-polar oil and grease. This is significant, because the polar ionic contaminants and nonpolar grease and oil are frequently encountered in the cleaning operation. In this situation, polar IPA can be combined with a nonpolar solvent. If we don’t stock an IPA combo solution that addresses your needs, we’ll create a custom solvent for IPA electronic cleaning that addresses your specific needs.

Other Crucial Considerations

Because high-purity IPA is inexpensive compared to many electronic cleaning solvents — and because it possesses a wide range of applications — even solutions combining IPA and non-polar solvent can be quite affordable, making them popular options for upgrading to a more affordable solution without compromising the efficacy of the solvent.

Another crucial consideration is the high flammability of IPA. With an open cup flashpoint of 11.7°C (53.1°F; 284.8 K) and a closed cup flashpoint of 13°C (55°F), the compound should not be used for IPA electronic cleaning without safety measures in place, particularly flame-retardant personal protective equipment (PPE) and storing the solvent in an area lacking combustibles and ignition sources. The high evaporation of high-purity IPA that is beneficial for cleaning electronics causes the solution to combust quickly and burn fast.

Use IPA Electronic Cleaning

As long as you choose the right solution and follow safety precautions, an IPA electronic cleaning solvent is an effective, affordable way to address a variety of commercial and industrial grade electronic cleaning applications. When you make us your source, you have the option of using a stock solution or a custom solution specifically formulated to match your needs.

To get started on selecting an IPA electronic cleaning agent, call us today at (800) 563-1305, or send us an email through our contact form. We look forward to supplying IPA electronic cleaning solutions!

Precision Cleaning of Parts: Common Mistakes to Avoid

Precision cleaning is a refined cleaning process that removes super-micrometre particles and residues that are thinner than a monolayer. The maximum amount of dirt allowed on parts that undergo precision cleaning is ? 50 mg / m² (1).

Precision cleaning delivers a deeper level of cleaning than “intermediate cleaning” and “final cleaning”, but not as deep as “critical cleaning”, which is performed in a cleanroom environment to remove sub-micrometre particles and non-volatile residue. The maximum amount of allowable dirt for critical cleaning is ? 5 mg / m² (1).

Precision Cleaning Mistakes to Avoid

Precision cleaning of parts is the gold standard for cleaning most types of industrial parts, with precision cleaning being reserved for parts such as medical instruments and certain aerospace components — two classes of parts whose use has the least tolerance for accumulated soils.

Precision cleaning of parts isn’t a difficult process when performed using an parts washing machine. However, there are four mistakes newcomers to precision cleaning commonly make. Avoiding the mistakes below adds integrity to the parts cleaning process, helps protect parts, can cut parts cleaning costs.

  1. Failing to Define Precision Cleaning

The definition of precision cleaning above should define the parameters of your precision parts cleaning process. Too often, the process is ill-defined and conforms to the standards for intermediate cleaning or final cleaning. This can lead to poor parts performance and equipment failure.

  1. Not Considering all Part Materials

Modern precision parts often contain more than one material and more than one type of the same material. For example, a motor part may feature high-grade plastic, as well as steel and copper. Each material must be considered when choosing a solvent for precision cleaning of parts. Otherwise, a solvent that isn’t compatible with all the materials could cause damage.

  1. Not Performing Solvent Recycling

Not every parts washer has a solvent recycling system, but ones that do can significantly reduce solvent costs. For example, using a vapor degreaser in a washing system that recycles solvent separates used solvent from the soils it removed, returning the recycled degreaser to the solvent basin in the washing chamber, where it can be used for the next wash cycle.

  1. Using Wrong Solvent for the Job

There are several ways to use the wrong solvent for precision cleaning of parts; specifically, using the wrong solvent for the parts washing system, using a solvent that has a poor environmental safety profile, and using a solvent that doesn’t offer the best efficacy for removing certain soils. Ecolink will help you choose the most efficacious solvent.

Need a Precision Parts Cleaner?

If so, contact us today, and one of our solvent specialists will help you select the best precision parts cleaner for your needs. If a stock solution isn’t the best fit, we’ll formulate a custom solvent that’s designed for your unique requirements. To get started on selecting a solvent for precision cleaning of parts, call us today at 800-563-1305, or send us an email through our contact form.