Transformer Maintenance – Envirotemp FR3 Oil Clean-up

ENVIROTEMP® FR3 FLUID

Envirotemp® FR3 fluid is a Fire Resistant Natural Ester dielectric coolant specifically formulated for use in distribution and power transformers where its unique environmental, fire safety, chemical, and electrical properties are advantageous. Envirotemp FR3 fluid is formulated from edible vegetable oils and food grade performance enhancing additives. It does not contain any petroleum, halogens, silicones, or any other questionable material.

Envirotemp FR3 fluid has an exceptionally high fire point of 360°C and flash point of 330°C. It has the highest ignition resistance of less-flammable fluids currently available. It is referred to as a High Fire Point or “Less-Flammable” fluid, and is Listed as a Less- Flammable Dielectric Liquid by FM Global (FM) and Underwriters Laboratories® (UL) for use in complying with the National Electric Code® (NEC) and insurance requirements.

biodegradable hydraulic fluid
Because of its excellent environmental, fire safety, and performance characteristics, applications for Envirotemp FR3 fluid have expanded into a variety of other equipment, including power transformers, voltage regulators, sectionalizing switches, transformer rectifiers, electromagnets, and voltage supply circuits for luminaries. The fluid is also used in retrofill applications for transformers and other fluid-filled distribution and power equipment.

Envirotemp FR3 fluid is compatible with standard transformer insulating materials, components and with fluid processing equipment and procedures. It demonstrates improved thermal characteristics with a viscosity closer to conventional transformer oil, superior dielectric strength in new and continued service applications, and excellent chemical stability over time. Excellent performance has been confirmed in more than 10,000 field installations since 1998. Envirotemp FR3 fluid is not listed as hazardous by the EPA, OSHA, or the Department of Transportation (DOT).

Advantages of retrofilling with Envirotemp FR3 fluid:

  1. High dielectric strength
  2. Dielectric constant very close to kraft paper insulation
  3. Excellent lubricity
  4. Excellent material compatibility
  5. A coefficient of expansion similar to conventional transformer oil
  6. Acts as a drying agent for transformer insulation that has become wet from aging, which helps extend the useful life of the transformer insulation system

Spills Happen – How to clean FR3 oil without harming painted parts or transformer insulation

Cooper FR3Under normal operating conditions, solvents are needed to clean oil that spills over the transformer’s cover.Ecolink Inc has partnered with Cooper Power Systems to develop an effective and safe solution to clean and maintain transformers filled with Envirotemp FR3. S-34 NG is a Cooper Power Systems approved cleaner that safely and cost-effectively cleans transformers without harming painted parts or transformer insulation. S-34NG is SCAQMD compliant with 25 gm/l of VOC content and guaranteed to remove: Envirotemp FR3, transformer oils, FR3 oil, biodegradable hydraulic fluid, fire resistant hydraulic fluid, also known as Cooper FR3. Call 800 886-8240 or email info@ecolink.com to discuss your technical requirements and request a sample to evaluate.  Next Day Shipping

Daraclean Aqueous Cleaner Spec Approvals – Available at Ecolink Inc

Daraclean® and MagnaVu® Specificaion Conformance Chart

Daraclean aqueous cleaners have been tested for a number of soils, surfaces and certified to Allied Signal, AMS, ARP, ASTM, Boeing, Douglas CSD, Canadair, Douglas Helicopter, GEAE, Lockheed, Mil-C-29602, Pratt & Whitney, Raytheon, SCAQMD Certification and Sundstrand standards. Buy with confidence knowing Daraclean aqueous parts cleaners are compatible with your ‘exact’ parts and cleaning criteria.Ecolink Inc has supplied Daraclean for more than 15 years and has a long list of NSN’s for Magnaflux NDT and Daraclean aqueous cleaners. In 1999, the current owner of Ecolink Inc. acquired the Daraclean company on behalf of ITW and Magnaflux. We know this product line intimately and want to earn your trust, respect and (hopefully) business. Please call 800 886-8240 or email info@ecolink.com to save $ and order hassle-free. NO MINIMUM ORDER SIZE and we guarantee a response within 24 hours!

DaraClean

Specifications DF-2 200 203 212 235 236 238 257 282 282GF 283 Magnaflux
Allied Signal EMS53170 X
AMS 1526; Aircraft Exterior Surfaces X* X* X X X X X*
AMS 1537; Alkaline Hot Tank Cleaner X
ARP 1511; Low-embrittling Cd Plate X X X X X X X
ARP 1512; Sandwich Corrosion X X X X X X X X*
ARP 1755; Stock Loss X X X X X X X X
ASTM F-331: Nonvolatile Residue (NVR) X X
ASTM F-483 Immersion Corrosion X X* X X X X X X*
ASTM F-484: Stress Craze Acrylics Plastics X X X X X X X X
ASTM F-485 Unpainted Aircraft Surfaces X X X X X X X X
ASTM F-502; Painted Aircraft Surfaces X X X X X X X X
ASTM F-519; Hydrogen Embrittlement X X X X X X X
ASTM F-945; Titanium Stress X X X X X X X X
ASTM F-1110; Sandwich Corrosion X X X X X X X X*
ASTM F-1111; Low-embrittling Cd Plate X X X X X X X
Allied Signal; EMS 53170; AQ/Semi-Aq. Degreaser X
Boeing BAC 5749; Alkaline Cleaning X
Boeing BAC 5763; Emulsion Aqueous Cleaning X X X X
Boeing BAC 5763, PSD 6-26; Oxygen Systems X
Boeing BAC 5763, PSD 6-36; Type II Spray Deg. X
Boeing BAC 5763, PSD 9-3; Oxygen Systems X
Boeing BAC 5763; PSD 9-10; Oxygen Systems X
Boeing D6-48809 Sandwich Corrosion X X X X X X X X*
Douglas CSD#1; General Purpose Cleaner X X X X X
Conadair; BW: 92/333 X
Douglas Helicopter; HMS20-1267/2125 X
Douglas Helicopter HMS; HMS20-1267/2127 X
Douglas MD P.S. 12024 X
GEAE Method 22; 70-21-22 X X
GEAE CT-882; Heat Corrosion X
Lockheed ADC; G32001 X
Lockheed STM 32-301 X
Mil-C-29602; Cleaning Compounds X
Pratt & Whitney PMC 1438 X
Pratt & Whitney PMC 1445 X
Pratt & Whitney PMC 1421 X X
Pratt & Whitney PMC 1429; Alk,. Cleaner Spray X
Pratt & Whitney PMC 1435 (Dip) X
Pratt & Whitney PMC 1439 (Spray) X
Pratt & Whitney PMC 36604; Hot Corrosion X X X X X
Pratt & Whitney PMC 36604; Non-metallics X X X X X
Pratt & Whitney PMC 33604; PWA 407 Rubber X X X X
Raytheon;MP-921 X
SCAQMD Certification X X X X X X
Sunstrand Data; #037-0228-000 X
96 Hr. Acute Aquatic Toxicity X

*Some restrictions apply

DaraClean Cleaner Formulations

Neutral Cleaners
Daraclean 121 212 235 236
Aerospace No Yes Yes Yes
Foam Level High High Suppressed Suppressed
pH Level (10%) Neutral

6.3-6.5

Neutral

7.8-8.5

Neutral

7.0-7.8

Neutral

6.5-7.5

Total Alkalinity n/a n/a n/a n/a
Silicates No No No No
Phosphates No No No No
VOC Level 16.5g/L 71.9 g/L 41.6 g/L 59.9g/L

 

Alkaline Cleaners
Daraclean 282 282GF 283 200
Aerospace Yes Yes Yes No
Foam Level Low Low Low Low
pH Level (10%) Alkaline

11.0-12.0

Alkaline

11.04-11.9

Alkaline

11.5-12.5

High Alkaline

11.5-12.5

Total Alkalinity 0.43-0.53 0.46-0.50 0.57-0.77 0.75-0.86
Silicates Yes Yes Yes Yes
Phosphates No No No No
VOC Level 24.0g/L 24.0g/L 0.0 g/L 0.0g/L

 

Heavy-Duty Cleaners
Daraclean MVD MVS 257 238 259
Aerospace Yes Yes Yes Yes No
Foam Level High Low Low High Lo
pH Level (10%) 11.5 11.0 High Alkaline

11.0-12.0

High Alkaline

11.0-12.0

HIgh Alkaline 11.5-12.5
Total Alkalinity 2.5 2.5 0.8-0.9 1.0-1.2 1.2-1.6
Silicates Yes Yes Yes Yes No
Phosphates Yes Yes Yes Yes Yes
VOC Level 0.0g/L 0.0 g/L 0.0 g/L

 

Daraclean Caustic

203

Rinse Additive

615

Powder

LC5

Aerospace No No No
Foam Level Low Low Low
pH Level (5%) Caustic

12.5-14.0

n/a 12.5
Total Alkalinity 2.2-2.5 n/a 7.36
Silicates No No Yes
Phosphates No No Yes
VOC Level 0.0 g/L 41.0 g/L 0.0 g/L

Daraclean Aqueous Cleaners for Aerospace Maintenance

Paint Stripping Pains are now a Thing of the Past!

Removing Polymeric Coatings from Metals is Easy

industrial paint stripperPaint stripping metal pains are no more! Aquastrip ACB is a mildly acidic liquid concentrate that removes polymeric coatings from ferrous and non-ferrous metals. This coating removal liquid a list of impressive properties and attributes, a few of which are listed below.

  • Does not contain any chlorinated solvents (i.e. methylene chloride)
  • Provides faster results with decreased strip time
  • Lower costs
  • Versatile for applications
  • Works well on all substrates

Our Green Standard

Chemicals have a bad reputation among safety and other areas. Our promise to you is to replace bad with better. Aquastrip ACB removes coatings from ferrous and non-ferrous metals as a mildly acidic liquid concentrate. It removes paint films as “sheets” instead of dissolving them, therefore making it easy to filter solids from the operating tank, increase bath life, and reduce overall costs!

Aquastrip ACB can be used by virtually anyone involved in any industry. Manufacturing, tools, textile, and several other industries needing to strip paint from various metal surfaces will have a use for this product.

This concentrated coating removal liquid is better, safer, and faster than what is currently available for purchase from other manufacturers. How is Aquastrip ACB better? It works on all substrates and is versatile. How is this mild acidic liquid safer? It does not contain any chlorinated solvents like methylene chloride. How is this coating removal product faster? Its initial testing stripped the CARC between 20 to 120 minutes, when a similar product used for the same purpose took OVER twenty-four hours.

To prove our solution is better than the rest, check out the competition in the table below and see for yourself!

Company

Product Name

Description

Link

Super Kleen® Direct Oakite® EUROSTRIP Liquid acidic paint stripper that can be used on ferrous & non-ferrous metals to remove most paint films. Super Kleen® EUROSTRIP
Socomore SOCOSTRIP A0103N Activated by hydrogen peroxide, particularly adapted for epoxy, polyurethane and alkyd urethane paints. Socomore Paint Stripper
Eastwood Brush-on Stripper After application, use putty knife to remove paint. Do not let dry or reapplication will be necessary. After coating is removed, neutralize with water and dry with clean cloth. WARNING: this stripper will damage painted surfaces. Eastwood Brush on Paint Stripper

 

We all want our lives to be easier, so why not take the first step towards making it that way? Do you need more of an incentive to try Aquastrip ACB? Call or email Jackie to find out how you can receive a FREE sample today! See the results yourself! We have told you why this paint stripping product is better, safe, and faster—now let us show you why!

For more information, check out these great sources for a different perspective!

Wikipedia | YouTube

PD 680 vs. PRF 680 – Qualifed vs. Conforming Degreasing Solvents

Once upon a time PD 680 was the degreasing solvent of choice for military equipment maintenance.

Today, PD 680 generates approximately 600 Google searches every month. By contrast, PRF 680 generates approximately 60 Google searches every month. I’m fascinated to see how a 50 year old degreasing solvent widely used by Department Of Defense (DOD) and other federal agencies for many types of routine maintenance cleaning applications receives 10 times the monthly search volume. Why is this so startling? Because PD 680 was CANCELED on December 13, 1999 and replaced by MIL-PRF-680B. 11 years later there is still a 10:1 search disparity for these highly consumed chemicals. Our goal is to detail the cost-benefit of both DOD maintenance chemicals and enlighten the combined 660 +/- monthly on-line searchers make well-informed buying decisions that calculate cost of chemical ownership vs. acquisition cost only.

MIL PRF 680 is the universally approved degreasing solvent

 

PD 680 is risky

PD 680 was canceled on December 13, 1999.

 

 

Here’s our theory why this trend continues despite a user survey for P-D-680 solvents and commercial alternative solvent evaluations completed during 1994-1995 where twenty-three (23) commercial solvents were identified as candidate alternative P-D-680 solvents. You read it right, almost 15 years ago and still twice as many monthly on-line searches!

A)   PD 680 is a LOT less expensive (30-40%) than PRF 680

B)   PD 680 works and has for more than 50 years. The ‘smell’ is familiar.

C)   PD 680, also known as Mineral Spirit Solvents, is readily available from a long list of suppliers

D)   PD 680 vs. PRF 680 has ‘minimal’ cost difference for disposal

Since 2000, Ecolink Inc supplied Mil PRF 680 Type II to the Department of Defense at a fraction of the cost (about 25%) of previous supplier, Inland Technology, replacing Breakthrough Cleaner. We are committed to educating military and aerospace consumers of these maintenance chemicals on the risks and liabilities of continued use of PD 680. MIL-PRF-680 still provides excellent solvency and currently listed as less hazardous solvent than PD 680, and meets the federal and local environmental laws (i.e., RCRA). PRF 680 degreaser solvents can and should be recycled which will reduce the waste stream.

Here’s our theory why PRF 680 will start to outpace monthly searches for General Purpose, Environmentally Compliant Solvents for Maintenance Cleaning of DOD Equipment.

A)   P-D-680 was CANCELED on December 13, 1999 and replaced by MIL-PRF-680B. US Military states that if a Technical Order has not been updated and continues to reference the use of P-D-680, MIL-PRF-680 is the accepted substitute.

B)   PRF 680 is on the QPL (Qualified Product List) and therefore complies and conforms to TACOM and TARDEC standards for degreasing solvents widely used by Department of Defense (DOD) and other federal agencies for many types of routine maintenance cleaning applications

C)   MIL-PRF-680 products are also approved by —
Boeing as PSD 6-88 for BAC 5750 Solvent Cleaning (as optional to P-D-680 specification)
Pratt & Whitney as PMC 9001-1, -2, -7, -10 Stoddard Solvent (MIL-PRF-680, Type I, II or III)
Messier-Dowty (Maintenance Manuals)

D)   PRF 680 has lower aromatic content, which equates to lower odor and non-volatile residue.

E)   MIL-PRF-680 contains the same amount of VOC as PD 680 but does not contain Hazardous Air Pollutants (HAPs).

What’s Next?

Solvent emissions are regulated regionally and locally, with the Air Pollution Control Districts in California implementing the most stringent requirements.  The San Joaquin Valley Air Pollution Control District (SJVAPCD) and other Air Quality Management Districts have imposed restrictions limiting the use of solvents with VOC content to no greater than 25 grams per liter for immersion cleaning processes unless the solvent is used in an airtight cleaning system. A need exists for a specification to classify and qualify products that are low-VOC and HAP-free to meet these new environmental regulations. This specification covers non-aqueous cleaning solvents that are free of hazardous air pollutants and contain a low amount (no more than 25 grams per liter) of volatile organic compounds for cleaning air, sea, and ground vehicle components and support equipment.  The requirements for the new specification include the following properties: non-ozone depleting substances (non-ODS), HAP-free, low-VOC (25 g/L), effective cleaning efficiency, non-toxic, compatible with metals and non-metal substrates, and safe to use.  The new specification will not replace MIL-PRF-680 totally but will target specific cleaning applications. The new specification consists of two types; Type I is intended for cleaning light soils such as oils and hydraulic fluids, and Type II is intended for cleaning heavy soils such as greases and carbon residues.

Stay tuned…

ECOLINK INC. NSN’S for MIL-PRF-680 TYPE II

6850-01-474-2319 1 gal

6850-00-246-6112 5 gal

6850-01-474-2317 5 gal

6850-01-474-2719 55 gal

6850-01-474-2316 55 gal

800-563-1305

INFO@ECOLNK.COM

Shop other degreasing agents conveniently online here!

Rescuing Brake Cleaner & Carburetor Cleaner Victims

Wind farm operation and maintenance is extremely difficult work. High winds (duh) attract all kinds of contaminants that impact the performance and longevity of high value parts including gearbox. Conducting wind turbine preventive maintenance takes place both in the field and shop environments. Having the right cleaners and degreasers makes the job cleaner.

For dozens of years over-the-counter aerosolized brake cleaner and carburetor cleaners have been the choice degreaser for wind turbine maintenance. Why?

Pros: cheap ($3/can), fast drying (50-90% acetone content) and cleans well (witches brew of co-solvents including benzene, xylene, isopropyl alcohol, propanol, butane to name a few of the usual suspects).

However, there are always
Cons: flammable (energized equipment not a good fit), dries ‘too’ fast (use more chemical), wasteful packaging (10-15% loss factor)

Ecolink received an urgent call from a CA-based wind farm generating more than 576 Mega Watts per year from over 2,500 wind turbines in operation for more than 25 years in Bay Area Air Quality Management District.

Hopefully your folks can come up with a solution to our problem.
– Scott, a Production Assurance Specialist & Safety, Environmental Coordinator

Customer priority list:

  • BAAQMD VOC compliance – 45% and scheduled to 10% by content
  • Worker safety – non-flammable without any health affects
  • Process improvement – punctured over 30,000 cans/year and generated 330 gallons of hazardous waste annually
  • Reduce solid waste, including recycling content
  • Save green ($, money) by going green (fewer air/VOC emissions)

After a series of in-person meetings, team interviews among end users, environmental health and safety team, Ecolink narrowed the list of ‘compliant’ alternatives to a few solvent-based aerosol and bulk degreasers along with an industrial strength aqueous cleaner.

Results:

  • Eliminated 20,000 aerosol cans per year + 6 x 55-gal drums of hazardous waste disposal generated per year
  • Saved over 5,000 lbs (2.5 tons)/year of steel
  • Reduced VOC emissions by 14x (44% vs 2.5%)
  • Repurposed and unused parts washing unit
  • Converted $36/gal (concentrate of case of aerosols) to a $8/gal aqueous cleaner saving over $80,000/year (x 5 years and counting)
  • Replaced 65% of non-compliant, flammable & wasteful with a BAAQMD compliant, non-flammable and high performance cleaner

To learn more about the hazards facing wind farm technicians, check out this episode of Dirty Jobs:

http://www.tv.com/shows/dirty-jobs/wind-farm-technician-1198513/