AK-225 Replacement Options

AK_225_ReplacementSo how much SHOULD you pay to replace AK-225? That depends on several factors such as Nonflammable? Solvency (Kb value)?  Need for azeotropes? Tolerance of chlorinated solvents? Toxicity exposure limits (PPM)? VOC content?

In order to continue to operate with nonflammable solvents for your degreasing applications you have limited choices. Methylene Chloride, TCE and PERC have documented  health hazards and banned in multiple parts of world and US. nPB, n-propyl bromide hazard alert has proposed 0.1 PPM exposure limit leaving wildly expensive HFC’s, HFE’s and HFPO’s.

Primary suppliers include: Chemtronics®, CRC®, LPS®, MicroCare®, Miller Stephenson, and TECHSPRAY® and now Ecolink offers a complete line of bulk and aerosol options custom made specific to your environment.

Degreasing

The AK-225 phase-out has many industrial consumers navigating expensive cost-benefit trade-offs on replacement options. One of the primary applications of AK-2225, precision degreasing of metals, typically involves vapor degreasing equipment (ex: Baron Blakeslee, Branson) and aerosols. Call 888-996-8436 ext 125 or email to explore custom blends specific to your budget, regulatory compliance requirements.

Fair market value: Bulk = $120-180/gal or $10.50-13.25/lb, Aerosol = $12-22/can

Defluxing

Removing R, RMA, RA Rosin-based flux, no-clean and lead free flux often involves high value parts and people. In bulk and aerosol settings, balancing defluxing performance with worker’s health and safety leaves little margin for error.  There are multiple hot and cold ways of defluxing in equipment or soak tanks and countless aerosol options. So where do you get best bang for $?

Fair market value: Bulk = $110-150/gal or $9.40 – 12.35/lb, Aerosol = $9-18/can

Contact Cleaning Aerosols

Rapid evaporation. No volatile residue (NVR). Plastic Compatible. No ODC (ozone depleting chemicals). Sound familiar? Most of the tried and true blends on the market are slightly different versions of the same recipe. All of them remove oxides, oil, grease and dust from electrical contacts, relays, encoders, slide wires, rheostats, distribution panels and switching devices.

Fair market value: Aerosol = $15-25/can

The tricky part with choosing among aerosol suppliers is two-fold:

1)  Size of can, # of ounces. Simply put, filling more ounces requires fewer cans.

2)  Propellant as % of total fill. This is difficult to catch as there are LOTS of fancy words and CAS #‘s that are impossible to pronounce or determine if it actually cleans.

Bottom line: do not get fooled on price per can. Not sure how to determine if you are paying more than fair market value? Call 888-996-8436 ext 125 or email.

n-Propyl Bromide Replacement

n-Propyl Bromide Exposure Risks

In March 2013, National Toxicology Program (NTP) and a panel of experts unanimously voted to list 1-bromopropane, also known hazardous chemicalsas nPB, CAS # 106-94-5, as a “reasonably anticipated to be a human carcinogen,” based on the animal studies presented by NTP to include as part of their 13th Report on Carcinogens (RoC). This coincides with a study by US Department of Defense to lower TLV-TWA to 0.1 PPM.

Vapor Degreasing

For almost 20 years, nPB served as a drop-in replacement for chlorinated solvents such as TCE and PERC to remove adhesives, greases, hydraulic fluids, metalworking fluids, oils, sealants and waxes in vapor degreasing operations.  Enviro Tech, Petroferm and Solvon are primary suppliers for bulk cleaning.

Currently, fluorinated blends (HFC, HFE and HFPO) offer much higher & safer work exposure limits (200 PPM versus 0.1 PPM) and added benefits of reduced material handling (i.e. stabilizing, acid acceptance testing and dumping/recharging solvent), energy reduction (almost 40%, 43C vs 71C), superior cleaning performance at a lower lifecycle cost of ownership.

Email or call 888-996-8436 ext 125.

Aerosol Applications

nPB is readily used and packaged in aerosol cans for the effective removal of grease, oil, corrosion and sludge from gears, bearings, motors and contact cleaning where sensitive plastics are not involved. CRC® and LPS® are two primary aerosol providers of various blends with nPB. If you are using No Flash, Electra X or Electronic Degreaser, Super Degreaser it is time to switch and reduce your worker’s exposure to nPB.

Ecolink offers multiple custom blends that are safer, cost-effective and perform. Email or call 888-996-8436 ext 125.

Replacement by the Numberschalkboard

For vapor degreasing applications, the acquisition cost of nPB at $4-6/lb. compared to fluorinated options at $9-12/lb. is not the way to calculate replacement costs. Solvent bath life and process time (up time) will more than offset acquisition cost variance with most conversions generating positive ROI and cash flow in less than 12 months. For aerosol applications, cost $/can is flat. Fair market value:

Degreasing    = $12-22/can

Defluxing    = $9-18/can

Contact cleaning    = $15-25/can

Keep Ahead of EPA Regulations with our Solvent Replacement Strategies

epaThe Environmental Protection Agency (EPA) has been doing an excellent job weeding out hazardous chemical solvents. The EPA discovers potentially harmful cleaning solvents, performs its due diligence through myriad research concerning the chemical cleaning solvent, and if regarded as harmful, will create a notice informing any industrial company using this chemical cleaning solvent must cease and desist no later than the date provided by the EPA. For example, beginning January 1, 2015, companies that practice industrial cleaning will no longer be lawfully allowed to use the chemical solvent HCFC-225, also known as “AK225,” which was a common precision solvent used for high end cleaning. The EPA will provide detailed information explaining the reasons for banning the chemical solvent.

So, what does an industrial organization do if they are currently using the soon to be banned cleaning solvent? Fortunately, the EPA will provide a list of replacement cleaning solvent options that can take the place of what your business has in use. While the switching to a different cleaning solvent might seem like an easy enough task to accomplish, especially when what might appear as a more than enough time period to make the change, industrial businesses might struggle to transition to a different solvent in time, and could find themselves in deep trouble with the EPA. However, there are options that include green initiative companies that help keep industrial businesses ahead of EPA regulations with already discovered, studied, tested, and approved solvent replacement strategies. Ecolink is one such green initiative organization that can help you stay ahead of all EPA regulations that concern your business operations.

You see, Ecolink has in place a brilliant research and development team made up of scientists and experts in the industry that have already spotted hazardous chemical solvents still in use by industrial organizations, and provide eco friendly, green alternative options to which a company can make an easy transition. Ecolink already has solvent replacement strategies in place and ready to go, most times even before the EPA has devised the “white paper” labeling a chemical solvent as banned in the near future. Therefore, if you find that your business has been indirectly targeted in an EPA imposed white paper calling for the complete removal of your cleaning solvent, it is highly recommended that you call on Ecolink for assistance.

An Ecolink professional will help you find an alternative cleaning agent through the company’s meticulously created solvent replacement strategies, as well as educate you on its design. Ecolink can also inform you of new green alternative cleaners well ahead of upcoming changes to EPA regulations, ensuring your business has conformed to EPA mandates way before the notion of panicking could set in. Reach out to Ecolink, and keep ahead of EPA regulations with solvent replacement strategies.

Get Safer Chemicals for Industrial Cleaning

safe industrial cleanersIn the previous decade, speculation grew that the chemicals industrial organizations were using for the industrial cleaning of parts, metals, and other materials might be harmful to the environment, and to people who were in contact with or in close proximity. As more evidence from health regulation committees and environmental organizations came to light that this speculation was indeed accurate, momentum grew to enforce restrictive industrial cleaning laws that pushed industrial businesses to find alternative methods for industrial chemical cleaning. During this period, green initiative organizations, through thorough research, development, and design, created eco friendly, green alternative chemical solvents to which industrial companies could transition. Moreover, these green initiative companies shed light on the harmful chemicals these industrial businesses were using, placing the onus on these businesses to do the right thing and switch their industrial cleaning operations to the use of safer chemicals. Though green initiative companies like Ecolink have attained monumental success helping numerous industrial cleaning companies transition to a safer chemical solutions, some companies are still using hazardous chemical compounds.

If industrial businesses that are still using hazardous chemical solvents to clean products performed due diligence, the executives of these companies would come to the realization that making the change to eco friendly, green alternative industrial cleaning components is much safer, much more environmentally friendly, simple, and actually less expensive than assumed. In addition, and likely the greatest concern for these industrial businesses, green alternative industrial cleaning chemicals will clean dirt, rust, grime, grease, dust, stains, oils, and other potentially harmful particles off products as well as, if not better than their current chemical solvent. This is why Ecolink is working hard to disseminate as much educational information as possible to industrial companies using harmful cleaning chemicals and have refused to make the switch.

Once all industrial organizations discern and acknowledge the information Ecolink has compiled that proves and justifies all that has been mentioned thus far in this blog, these companies will come to the conclusion that there is really no reason to not make the switch to an eco friendly industrial cleaning product. Ecolink can help your industrial business get safer chemicals for your industrial cleaning needs. If we have not yet reached out to your business regarding this sentiment, we encourage you to contact us, and one of our professionals will guide you through all that has been discussed throughout this blog.

Ecolink has garnered much success helping industrial businesses switch to safer chemicals for industrial cleaning, and will continue to strive for success. There is no disadvantage to transitioning to a safer chemical for industrial cleaning; so let Ecolink show you the way.

How does the EPA Regulate the Industrial Cleaning Industry?

Epa Cleaning RegulationsThe EPA (Environmental Protection Agency) develops regulations, also known as or called MACT (Maximum Achievable Control Technology) standards, requiring industrial organizations and other entities involved in possibly emitting hazardous toxins into the environment to meet specific emissions limits that are based on emissions levels viewed as safe. In addition, the EPA applies a risk based approach to assess how these technology-based emissions limits are reducing health and environmental risks. Based on this assessment, the EPA may implement additional regulations or stricter standards to address any significant remaining health or environmental risks. The EPA has been instilling regulations to protect people and the environment since the early 1970s.

The EPAs MACT standards are based on the emissions levels that have already been achieved by the best performing similar facilities. This straightforward, performance based approach yields standards that are both reasonable and effective in reducing the toxic emissions of industrial businesses. When developing a MACT standard for a particular source category, the EPA investigates the level of emissions currently being achieved by the best performing similar sources through clean processes, control devices, and work practices, along with other methods. These emissions levels set a guideline, or baseline for the new standard. At a minimum, a MACT standard must achieve, throughout the entire industry, a level of emissions control that is at least equivalent to the baseline. The EPA reserves the right to establish a more stringent standard when the potential for economic, environmental, and public health enhancements are at play.

At present, the EPA focuses efforts on reducing emissions of toxic air pollutants, as well as the VOCs (Volatile Organic Compounds) found in industrial cleaning products through its MACT emission standards. The EPA will continue to work with industrial businesses, environmental groups, state, local, and tribal agencies, and other interested parties, including Ecolink, to further develop standards that will continue to reduce air toxic emissions even more.

The EPA anticipates that its technology-based approach will continue to prove successful at reducing air toxins found in industrial cleaning products. Additional assistance from organizations like Ecolink that work toward providing eco friendly, green alternative compounds for industrial companies to eliminate air toxins are also expected to directly bolster the EPAs efforts. To identify additional measures beyond the technology standards set forth by the EPA that are needed to protect the public health and the environment from toxic air pollutants found in industrial cleaning agents, contact Ecolink. Ecolink has proven successful in enforcing EPA mandates by introducing safer industrial cleaning products, and helping industrial businesses transition to these eco friendly, green alternative industrial cleaning solutions. Call Ecolink to find out how they can help your industrial business make the switch to a safer cleaning solvent.