Drying Agents for Industrial Cleaning

drying agent wipesIn case you are not familiar with the term drying agent, it is a chemical used to remove water from an organic compound. Such agents are fundamental to developing industrial cleaners and degreasers. Drying agents have been used in the industrial cleaning industry for years. They absorb or remove water helping to dry and clean, parts and materials, more quickly and efficiently. These cleaners are invaluable in the electronics industry where water can negatively impact the integrity of the part, or equally as important in aerospace or car assembly where water can compromise the seal of a product or the finish during assembly.

Drying agents are critical to developing powerful industrial cleaners.  In the process of making such solvents, compounds often become contaminated when coming into contact with water, which happens frequently due to the relevance of water in solutions. If you want to dry a chemical compound that is in a solution, use a highly concentrated sodium chloride agent to remove the abundance of water.  Water always moves from an area of high concentration to an area of low concentration causing , two layers to form – the salt solution layer and the layer of dried organic compound solution. Then the  organic compound can be separated from the salt solution layer. Drying agents easily dissolve any extra water from the compound solution, causing the drying agent to become hydrated. The hydrated salts from the drying agents form clumps that can be filtered, resulting in a dry chemical compound.

For certain organic compounds that have been exposed to water, a drying agent must be used, which is usually comprised of an inorganic and insoluble salt that rapidly absorbs water. As you can determine from the information provided above, drying agents play an integral role to the development of safe industrial cleaning and degreasing solutions. Without drying agents, the chemical components of a compound being developed for industrial cleaning will not formulate correctly or as needed, rendering the intended cleaning agent a failure. Therefore, organizations that develop industrial cleaning solvents are careful and direct with the use of drying agents. Without drying agents, most green alternative and eco friendly industrial cleaners cannot be comprised.

For more information regarding the role of drying agents in the creation of industrial cleaning solutions, reach out to Ecolink. Ecolink professionals hold a complete understanding of this concept, and can assist you with any questions or concerns you have regarding the use of drying agents to form an industrial cleaning solvent. One of the best things you will find working with Ecolink, is that they have full time chemists on staff who are capable of blending cleaning compounds to deliver a custom solvent, degreaser or drying agent that will fit you exact needs. Flexible solutions are an asset you will discover when you contact Ecolink for your industrial cleaning needs. A professional representative is standing by, ready to assist you.

NPB Solvent Hazard Information

 

n-Propyl Bromide (nPB) also known as 1-Bromopropane or (1-BP), CAS # 106-94-5 is a brominated hydrocarbon solvent used in a variety of industrial applications, e.g. hand wipe, vapor degreasing, Ultrasonic cleaning, non-destructive inspection and aerosol dispensers commonly consumed for cleaning and degreasing among Aerospace, Electronics, Metal Working, Precision Optics, Asphalt Extraction (Bituminous Asphalt) and to clean and remove microbial contaminants from medical devices and instruments, orthopedic implants, treatment of needles and canola lubricant carrier fluid as well as critical cleaning of oxygen and gas lines.

The use of nPB solvent significantly increased when halogenated solvents such as 1,1,1 Trichloroethane (TCA) ad Tetrachloroethene (PCE) were banned in the early 1990s. Fast forward, 20 + years later, and nPB solvent has undergone considerable health and safety analysis on the potential harm to the reproductive and nervous systems. It can enter your body when you breathe its vapors or drops of spray in the air or can enter your body through your skin.

Further studies by the National Toxicology Program (NTP) and Environmental Protection Agency (EPA) have explored damage to the liver and potential carcinogenicity or cancer. in early 2012, the American Conference on Governmental Industrial Hygienists (ACGIH) released a notice of intended Change to reclassify 1-BP or nPB as a “Confirmed Animal Carcinogen With Unknown Relevance to Humans” and to lower the threshold limit value time-weighted-average (TLV-TWA) from 10 PPM to 0.1 PPM.

More recently during March 21-22, 2013, NTP health scientist Diane Spencer walked the panel through the science of 1-bromopropane, which is a solvent used as a cleaner to degrease electronics and metals,. The panel agreed that the chemical is significant to public health.

Because there were no human studies to consider, Spencer presented the animal data showing the substance caused skin tumors in male rats, large intestine tumors in male and female rats, and lung tumors in female mice. Reviewer Terry Gordon, Ph.D., of the New York University Langone Medical Center, agreed with the data presented, saying he felt the rodent data were biologically relevant to humans, but remained puzzled by the different gender effects.

Although there was little mechanistic data available, the panel generally agreed with NTP conclusions on the genotoxicity data. They felt the overall evaluation was an effective synthesis of integrating the metabolic, genotoxic, and mechanistic data with the carcinogenicity results. The panel also discussed the role that immunosuppression may play in tumor development in animals. “Immunosuppression needs to be mentioned and emphasized more in the document,” said Paul White, Ph.D., of Health Canada, with concurrence from MaryJane Selgrade, Ph.D., of ICF International.

The panel unanimously voted to list 1-bromopropane as reasonably anticipated to be a human carcinogen, based on the animal studies presented by NTP.

Numerous nPB suppliers “still” promote nPB as an ideal drop-in replacement for chlorinated solvents: Trichloroethylene (TCE) and Perchloroethylene (PERC) which is the equivalent of comparing music cassettes as a drop-in replacement to 8-Tracks and Vinyl Record.

Do you need to upgrade to CD or MP3?

Call the Ecolink team at 800-563-1305  or email to explore safer alternatives for removing nPB solvent hazards from your work environment before its too late. Current exposure limits are 10 PPM (parts per million) with 0.1 PPM proposed by the American Conference of Governmental Industrial Hygienists.

While many of the replacement technologies cost more per gallon or pound, the lifecycle cost is significantly less expensive and MUCH safer [chemical cost + performance + energy + regulations + regulations & exposure limits + toxicity + environmental impact + disposal costs + impact on property and casualty insurance + process time].

Who can put a price tag on workers’ health and safety?

n Propyl Bromide Solvent Information

How to Reduce Exposure to CAS 106-94-5 n-PB, 1-Bromopropane

Solvent Substitution – Using Safer Alternatives

Lenium ESThe best way to reduce exposure is to switch to products that do not contain n-Propyl Bromide, nPB. There are lots of nonflammable solvents with high Kb values that do not require stabilizers, alkalinity testing and frequent, expensive disposal costs. Whether bulk or aerosol, Ecolink will cuContec SAT Wipesstom fit your degreasing solvent to meet budget, safety profile and regulatory compliance (EPA, OSHA) Call 888-996-8436 ext 125 or email.

Using Less n-Propyl Bromide

Whether solvent or aqueous cleaning, using less is smart business and keeps your workers oensolvut of harms way. Keeping containers and equipment (lid on vapor degreasing unit) closed between uses and converting to pre-saturated wipes from nPB solvent soaked rags and keeping rags or pre-sat wipes sealed in an airtightcontainer. For aerosol applications, you may encounter CRC® or LPS®. We offer lots of custom options including bigger can size, more useable content (less propellant) blends. You can even name the product if you’d like!

 

Personal Protection – Ventilation, Respiratory and Skin Protection

Local exhaust ventilation is most effective to capture contaminated air at the source before nPBelectric solvent can spread into your breathing zone. Next best is general ventilation or a superdegreaserfan-powered system to bring fresh air into work area as open doors and windows provide very little ventilation. Anoflash half face respirator with organic vapor cartridge and/or mist pre-filter cartridges are recommended, NOT dust nosolvemasks. Wear chemical protective clothing  such as gloves, aprons and protective gloves for skin protection.

AK 225 Ban

HCFC 225 BAN 12-31-14 (CAS # 422-56-0 AND 507-55-1)

human-sources-of-flourinated-gas-emissionsBeginning January 1, 2015, HCFC-225 (also called “AK225”), a common precision solvent for high-end cleaning, will be banned for usage, per the Clean Air Act under the Montreal Protocol.

HCFC-225 is a mixture of two isomers, HCFC-225ca and HCFC-225cb. A common source of HCFC-225 is from Asahi Glass Company as Asahiklin AK-225, a precision cleaning solvent. AK-225 has many unique properties, including good solvency, and thermal stability. AK-225 is nonflammable. AK-225 is VOC exempt, per the EPA. VOCs are smog producing compounds that are highly regulated. AK-225 also has a low acute toxicity (the exposure level of AK-225 is 100 ppm 8h TWA), low viscosity, high density, and low surface tension. Due to the ozone depleting potentials of HCFC-225ca and HCFC-225cb, 0.02 and 0.03, respectively, it is now being phased out.

Property characteristics

  • No volatile residue (NVR)KleenATMS
  • Rapid evaporation
  • Non-flammable
  • Plastic-compatible
  • Solvent stability, eliminate need for stabilizers (examples: NPB, TCE)
  • Exposure limits 100 PPM compared to TCE 100 PPM and NPB 10 with 0.1 PPM pending *
  • Reclamation, recycling easily handled with simple distillation equipment with no decomposition and/or if you have a 2 sump vapor-degreaser
  • NO LONGER AVAILABLE 12/31/14

To date, the EPA has approved more than 300 substitutes for over 60 different uses. Potential substitutes for HCFC-225 include 3M HFEs, DuPont™ Vertrel® Solvents, and FluoSolv® Performance Fluids.

What is your application? Do you need bulk and/or aerosol packaging?epa compliance

  • Vapor degreasing
  • Defluxing of PCB’s and hybrid circuits
  • Contact cleaning for energized circuits
  • Dissolve fluorinated lubricants, i.e. DuPont™ Krytox® Greases
  • Carrier fluid for low temp drilling fluid
  • Electrical sleeve testing
  • Cleanliness verification

For More Information: Brandon Pelissero
Contact Info:
Office:800-409-3142
Cell: 404-229-2406
Email: info@ecolink.com

AK-225 Replacement Options

TimesUpStill using AK-225 (HCFC-225ca/cb)?

Not for much longer. Depending on who you ask in the industry and US government regulatory agencies the official mandated phase-out date is December 31, 2014 for HCFC-225 commonly known as Asahiklin AK-225 for precision cleaning, 225AES, 225T and 225ATE for defluxing, drying where alcohol azeotropes are used, 225DH for displacement drying and 225G for oxygen cleaning. Several notable sources are exiting the market by mid-year as early as June 2014. This material is manufactured in Japan and requires at least three months scheduling to allow for ocean shipping. Time’s up! Need help sourcing an alternative? Please call 888-996-8436 ext 125 or email to explore ready-to-ship and sell off-the-shelf solutions or work with our technical team to design custom blend specific to your success criteria in bulk and aerosol packaging.

 AK225 Phase-out 12/31/14

Asahiklin3,3-dichloro-1,1,1,2,2-pentafluoropropane (HCFC-225ca) CAS #422-56-01, 3-dichloro-1,1,2,2,3-pentrfluoropropane (HCFC-225cb) CAS #507-55-1 are commonly applied as carrier fluids for silicone and fluorinated lubricants (electrical or sleeve testing, low temp drilling fluid, mechanical testing (low viscosity, high density) as a coolant;  heat transfer fluid; precision cleaning of small intricate metal and non-metal parts to remove minor oils, grease, finger prints and particulate matter; defluxing agent to remove solder flux after solder reflow step.

 Vapor Degreasing

Vapor DegreasingA primary application of AK-225 is in vapor degreasing systems including Baron Blakeslee, Branson Ultrasonics and Crest Ultrasonics.  Degrease any component (automotive, aerospace, medical instrumentation and implants, optics and electronic) from all light weight hydrocarbon oils such as engined fluids, brake fluids, hydraulic fluids as well as sub-micron particles. Deflux in applications where you cannot tolerate ionic or metallic impurities on the surface of parts post-cleaned. TechSpray® is a notable supplier. Call 888-996-8436 ext 125 to explore options.

Aerosol Applications

Aerosol ApplicationsAerosol applications of AK-225 require rapid evaporation, leaves no residue, powerful cleaning, non-flammable and plastic-safe. Avionic and electrical contact cleaning, all purpose degreasing and defluxing aerosols that meet this criteria cost $30 – $50 per can and be careful when reading propellant % to calculate “useable content.” When looking at alternatives you need to navigate need for solvency (heavy vs light), plastic safety, flammability and cost per can after measuring % propellant. Buying at least 50 cases per year? We have lots of options to save you $ and time. Email before time runs out…