Sustainable degreasing solutions are degreasers that can be “sustained” through the process of solvent recycling, either by recycling the solvents through a waste management provider that performs solvent recycling, or by recycling them in-house. In this entry, we focus on performing the latter type of recycling with the use of a parts washing system that uses condensation technology to remove grease from solvent that removes the grease from parts during cleaning.
Using “High Boiling” Degreasers
Achieving sustainable degreasing solutions for parts washing systems can be greatly aided by the use of high boiling solvents, which are considered solvents that have a high boiling point compared to water, which rises to a boil in the temperature range of 168°F to 212°F. However, to recycle the solvents for reuse, you need a parts washing system that’s facilitate the recycling function. Below is a step-by-step process for how such a parts cleaning system is used.
- Soiled parts are placed on a rack inside the parts washer
- Solvent is placed in a basin that is below the rack
- A heating coil in the basin activates to vaporize the solvent
- Vaporized solvent rises and contacts soiled parts
- During the cleaning process, airtight seals maintain vapor pressure
- A vacuum pulls the used, vaporized solvent into a cooling zone, where it condenses
- The condensed solvent collects in a holding unit
- A transfer zone returns the liquid solvent to the solvent basin below the rack
In the most efficient operation, the parts washing system repeatedly recycles one application of solvent until the solvent must be replaced according to the manufacturer’s recommendations. This scenario delivers two major benefits. For companies, it can dramatically reduce the amount of degreaser that is used, and reduce solvent cost accordingly. For the environment, it produces less waste solvent and thus reduces the amount of energy used for waste solvent management.
Upfront Cost Vs. Long-Term Gain
Implementing sustainable degreasing solutions using the scenario above requires some significant, upfront investments for companies that are starting from scratch: purchasing the parts washing system, installing the system, purchasing a high boiling solvent, and providing training for using the system.
For industrial outfits that consistently use a high volume of degreaser in a short period of time, long-term gains from reducing solvent cost can justify the investments. If you think that your company may be in this position, and you need assistance arriving at an educated decision, the team of experienced product specialists at Ecolink can help you make the right assessment.
Contact Us To Get Started
If it turns out that your operation is a good candidate for implementing sustainable degreasing solutions through the use of vapor degreasing solvent in a parts washing system, we can supply the solvents you need on a scheduled basis, or as needed. We can also create a custom solvent if one of our stock solutions doesn’t do the trick. To get started on evaluating your options, call us today at (800) 563-1305, or use our contact form. We look forward to hearing from you!
Using a Parts Washer for Sustainable Degreasing Solutions: An Overview
/in Parts Washer/by Industrial DegreasersSustainable degreasing solutions are degreasers that can be “sustained” through the process of solvent recycling, either by recycling the solvents through a waste management provider that performs solvent recycling, or by recycling them in-house. In this entry, we focus on performing the latter type of recycling with the use of a parts washing system that uses condensation technology to remove grease from solvent that removes the grease from parts during cleaning.
Using “High Boiling” Degreasers
Achieving sustainable degreasing solutions for parts washing systems can be greatly aided by the use of high boiling solvents, which are considered solvents that have a high boiling point compared to water, which rises to a boil in the temperature range of 168°F to 212°F. However, to recycle the solvents for reuse, you need a parts washing system that’s facilitate the recycling function. Below is a step-by-step process for how such a parts cleaning system is used.
In the most efficient operation, the parts washing system repeatedly recycles one application of solvent until the solvent must be replaced according to the manufacturer’s recommendations. This scenario delivers two major benefits. For companies, it can dramatically reduce the amount of degreaser that is used, and reduce solvent cost accordingly. For the environment, it produces less waste solvent and thus reduces the amount of energy used for waste solvent management.
Upfront Cost Vs. Long-Term Gain
Implementing sustainable degreasing solutions using the scenario above requires some significant, upfront investments for companies that are starting from scratch: purchasing the parts washing system, installing the system, purchasing a high boiling solvent, and providing training for using the system.
For industrial outfits that consistently use a high volume of degreaser in a short period of time, long-term gains from reducing solvent cost can justify the investments. If you think that your company may be in this position, and you need assistance arriving at an educated decision, the team of experienced product specialists at Ecolink can help you make the right assessment.
Contact Us To Get Started
If it turns out that your operation is a good candidate for implementing sustainable degreasing solutions through the use of vapor degreasing solvent in a parts washing system, we can supply the solvents you need on a scheduled basis, or as needed. We can also create a custom solvent if one of our stock solutions doesn’t do the trick. To get started on evaluating your options, call us today at (800) 563-1305, or use our contact form. We look forward to hearing from you!
Ensuring Injection Mold Output with FluoSolv
/in Ecolink News/by Industrial DegreasersWith today’s business culture of cost-effective and eco-friendly packaging, there are many companies that solely focus on the creation of eye-catching packaging designs for various products. For example, a new cookie dough mix is developed and the production company contracts a packaging firm to develop packaging that will be easy to open and attractive. For most packaging firms, the initial prototype is computer generated and then converted into a physical mold which the help of plastic mold injection. Plastic mold injection, which is the most commonly used technique in the fabrication of plastic parts, is a process in which raw plastic is melted in a plastic injection machine and then inserted into the mold, where it cools and forms the final product. Once all adjustments are made to the mold, a final mold is created and then used to mass produce the packaging for the new product. Other applications for plastic mold injection are in the consumer health sector, which often use injection molding to create syringes, and consumer packaging sector, which produces high outputs of plastic containers.
Benefits of Mold Injection
Decreases in Injection Molding Output
Since plastic injection molding depends so heavily on molds, the plastic injection industry tends to run into the most problems when attempting to reuse molds. The main problem is that residual residue from the melted plastic remains on each mold. Consequently, if the mold is to be reused without proper cleaning, then the outputs from the injection process will decrease in quality. Therefore, many companies employ cleaning solvents that remove the residual residue without damaging the molds. Statistically speaking, more input is required for cleaning mold plates and tooling than any of the other maintenance stages (disassembly, troubleshooting, or assembly) combined. In today’s mold injection industries, this statistic speaks true due to how cleaning molds and tooling are critical to maintaining mold life, output level, product quality, and equipment life span. With productivity in mind, the only way to ensure high-quality output is to routinely clean molds and injector machines with residue cleaners.
Choose Ecolink For All of Your Residue Removal Needs
When considering different residue cleaners on the market, it is important to take into account the cost and effectiveness. At Ecolink, we offer low costs that have your cost efficiency in mind, free samples to give you a short preview of how beneficial each product is, and same day shipping. With that in mind, Ecolink offers FluoSolv, a cleaning solvent that can effectively remove residual residue from the plastic injection machines and molds. Call us today to request a sample or order FluoSolv on our online store for all your residue removal needs!
South Gwinnett High School – Representing New II! Go Comets!
/in DECA Contest, Ecolink News/by Industrial DegreasersWelcome to South Gwinnett High School’s promotional page!
#AnaheimorBust-South
South Gwinnett High School is located in Gwinnett County and currently boasts a DECA club membership of 70 students and counting this year. They are represented by Ecolink Ambassador Brandon Kang who will be cheering them on during the course of our competition, “Anaheim or Bust!”.
This school is 1 of 19 competing for the grand prize in our #Anaheimorbust competition. You can help them earn a 1st place finish (Worth up to $5,000 with weekly winnings) by following the 5 steps listed below. #5for5k
1. Share this page across all platforms using the share buttons at the bottom of this page: Twitter, Facebook, LinkedIn are mandatory. Pinterest, Google +, and Tumblr voluntary (extra credit)
2. Follow Ecolink on our official social media accounts here: Facebook, Twitter, LinkedIn & YouTube
3. Share their product page (Linked below)
4. Share their related articles for their product (Linked below)
5. Refer a friend! If each person can get at least 5, or dare we say 10, people to share and follow – Your school will be on their way to big $$!
Notable South Gwinnett Alumni
New II: Benefits and Features
Here you will find articles related to New II
New II Shop Pages
If you’re on the page, interested in New II or know someone who does, below are links to our shop and quantities of New II.
55 Gal. Drum
5 Gal. Pail
15 Gal. Drum
4 x 1 Gal. Case
South Gwinnett Social Media
Brookwood High School – Representing Positron! Go Broncos!
/in DECA Contest, Ecolink News/by Industrial DegreasersWelcome to Brookwood High School’s promotional page!
#AnaheimorBust-BrookwoodBrookwood High School is located in Gwinnett County and currently boasts a DECA chapter membership of 130 students and counting this year. They are represented by Ecolink Ambassador Brandon Kang who will be cheering them on during the course of our competition, “Anaheim or Bust!”.
This school is 1 of 19 competing for the grand prize in our #Anaheimorbust competition. You can help them earn a 1st place finish (Worth up to $5,000 with weekly winnings) by following the 5 steps listed below. #5for5k
1. Share this page across all platforms using the share buttons at the bottom of this page: Twitter, Facebook, LinkedIn are mandatory. Pinterest, Google +, and Tumblr voluntary (extra credit)
2. Follow Ecolink on our official social media accounts here: Facebook, Twitter, LinkedIn & YouTube
3. Share their product page (Linked below)
4. Share their related articles for their product (Linked below)
5. Refer a friend! If each person can get at least 5, or dare we say 10, people to share and follow – Your school will be on their way to big $$!
Notable Brookwood Alumni
Positron: Benefits and Features
Here you will find articles related to Positron
Positron Shop Pages
If you’re on the page, interested in Positron or know someone who does, below are links to our shop and quantities of Positron
55 Gal. Drum
5 Gal. Pail
4 x 1 Gal. Case
12 x 22 oz. Pump Spray
12 x 16 oz net Aerosol
Brookwood Social Media
North Forsyth High School – Representing Safe Strip! Go Raiders!
/in DECA Contest, Ecolink News/by Industrial DegreasersWelcome to North Forsyth High School’s promotional page!
#AnaheimorBust-Forsyth
North Forsyth High School is located in Forsyth County and currently boasts a DECA chapter membership of 155 students and counting this year. They are represented by Ecolink Ambassador Brandon Kang who will be cheering them on during the course of our competition, “Anaheim or Bust!”.
This school is 1 of 19 competing for the grand prize in our #Anaheimorbust competition. You can help them earn a 1st place finish (Worth up to $5,000 with weekly winnings) by following the 5 steps listed below. #5for5k
1. Share this page across all platforms using the share buttons at the bottom of this page: Twitter, Facebook, LinkedIn are mandatory. Pinterest, Google +, and Tumblr voluntary (extra credit)
2. Follow Ecolink on our official social media accounts here: Facebook, Twitter, LinkedIn & YouTube
3. Share their product page (Linked below)
4. Share their related articles for their product (Linked below)
5. Refer a friend! If each person can get at least 5, or dare we say 10, people to share and follow – Your school will be on their way to big $$!
Safe Strip: Benefits and Features
Here you will find articles related to Safe Strip
If you’re on the page, interested in Safe Strip or know someone who does, below are links to our shop and quantities of Safe Strip
North Forsyth Social Media